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6/2006 1
TP 300-5196-00-IS-SN
Dealer Setup
& Adjustment Instructions
Intermediate Frame Snowthrowers
ATTENTION SETUP PERSONNEL:
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing, trans-
porting, or storing the unit.
These warnings are highlighted by the safety alert triangle sym-
bol shown above, which signifies that an important safety mes-
sage is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Mfg. No. Description
7800084 I75246E, 7.5HP OHV, Snowthrower
7800085 I7524E, 7.5HP OHV, Snowthrower
7800086 EI75246E, 7.5HP OHV, Snowthrower (CE)
7800087 I7524EX, 7.5HP OHV, Snowthrower (CE)
7800138 EI75246, 7.5HP OHV Snowthrower (CE)
Refer to the Dealer Setup & Adjustment binder Index for a
complete listing of products covered by this document.
Form No. 7100731
Revision 00
TABLE OF CONTENTS:
SAFETY RULES........................................................2
SETUP PROCEDURES
Quick Setup List.......................................................3
Uncrating .................................................................4
Reduce and Check Tire Pressures .........................4
Assembly ..................................................................5
Un-Folding Handles ................................................5
Install Drift Cutters ..................................................5
Spout Rotator..........................................................6
Control Levers.........................................................6
Clean-Out Tool........................................................6
Check Fluid Levels & Fill.........................................7
Lubricate the Snowthrower.....................................7
Lubricate the Auger Shaft & Assembly..................8
Perform Safety Checks............................................9
ADJUSTMENT PROCEDURES
Auger Drive Linkage Adjustments .......................10
Traction Drive Linkage Adjustment......................10
Speed Selector Adjustment ..................................11
Discharge Control Adjustment .............................11
Chute Direction Control Rod Gear Adjustment...12
Scraper Bar & Skid Shoe Adjustment ..................12
Drive Belt Replacement .........................................13
Traction Drive Belt Replacement ..........................13
Auger Belt Replacement.......................................14
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Strany 1 - & Adjustment Instructions

6/2006 1TP 300-5196-00-IS-SNDealer Setup& Adjustment InstructionsIntermediate Frame SnowthrowersATTENTION SETUP PERSONNEL:Sections and items denot

Strany 2

Intermediate Frame SnowthrowersTP 300-5196-00-IS-SN6/200610Auger Drive LinkageAdjustmentAdjustmentsFigure 19. Auger Drive AdjustmentA. Adjusting Flat

Strany 3 - Quick Setup List

Intermediate Frame Snowthrowers6/2006 11TP 300-5196-00-IS-SN1. Loosen the two nuts (A, Figure 21).2. Place the shift lever (B, Figure 18) in 5th gear.

Strany 4 - Check Tire Pressure

Intermediate Frame SnowthrowersTP 300-5196-00-IS-SN6/200612If the discharge chute becomes difficult to rotate orbegins to operate erratically, the chu

Strany 5

Intermediate Frame Snowthrowers6/2006 13TP 300-5196-00-IS-SNDrive BeltReplacementTraction Drive Belt Replacement1. Disconnect the spark plug wire and

Strany 6

Intermediate Frame SnowthrowersTP 300-5196-00-IS-SN6/200614Auger Drive Belt Replacement1. Drain the fuel tank and run engine out of gas.2. Disconnect

Strany 7 - TP 300-5196-00-IS-SN

Intermediate Frame Snowthrowers6/2006 15TP 300-5196-00-IS-SNNOTES

Strany 8 - ASSEMBLY

Intermediate Frame Snowthrowers16© 2006 Simplicity Manufacturing, Inc. All Rights ReservedMANUFACTURING, INC.500 N Spring Street / PO Box 997Port Wash

Strany 9 - Safety Checks

Intermediate Frame SnowthrowersTP 300-5196-00-IS-SN6/20062SAFETY RULESGENERAL OPERATION• Read, understand, and follow all instructions in themanual an

Strany 10 - Adjustments

Intermediate Frame Snowthrowers6/2006 3TP 300-5196-00-IS-SNQuick Setup List -Page Setup Procedure Steps to Perform4 Uncrating4 Reduce Tire Pressures ❏

Strany 11 - Control Adjustment

Intermediate Frame SnowthrowersTP 300-5196-00-IS-SN6/20064Uncrating1. Using a reciprocating saw, cut crate sides from bot-tom skid. Lift crate from bo

Strany 12 - Rod Gear Adjustment

Intermediate Frame Snowthrowers6/2006 5TP 300-5196-00-IS-SNDEGAAFigure 4. Un Folding Handle Bars (Some Models)A. Upper Handle Assembly E. Locknut, 5/

Strany 13 - Replacement

Intermediate Frame SnowthrowersTP 300-5196-00-IS-SN6/20066AssemblyControl LeversOn models with control lever cables need to be checked.Remove wire tie

Strany 14 - Auger Drive Belt Replacement

Intermediate Frame Snowthrowers6/20067TP 300-5196-00-IS-SNFigure 9. Auger Gear Case LubricationA. Pipe PlugFigure 10. Lubricate Deflector Cap hinges

Strany 15 - 6/2006 15

Intermediate Frame SnowthrowersTP 300-5196-00-IS-SN6/20068Figure 16. Lubricating the Auger Shaft AssemblyA. Grease Fittings C. Cotter PinsB. Shear Pi

Strany 16 - MANUFACTURING, INC

Intermediate Frame Snowthrowers6/2006 9TP 300-5196-00-IS-SNCheck Snowthrower Controls1. Check the skid shoes to make sure they are set at thedesired h

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